Archive | January, 2013

180

4:53 pm
January 18, 2013
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Technology Showcase

0113showcaseshell

New Diesel Engine Oil Specification Coming In 2016

by Dan Arcy
OEM Technical Manager, Shell Lubricants

Manufacturing products also means transporting them, typically via truck. With new fuel economy standards coming and changes to diesel engine technology, a new engine oil specification is needed. In 2011, work began on a new diesel engine oil category for on-highway diesel engines called PC-11.  

The new category is driven by changes in engine technology to meet emissions, renewable fuel and fuel economy standards for CO2 and other greenhouse gases. In addition, there have been changes in engine hardware that better represent new technology entering the marketplace since the last category was approved in 2006, and older hardware used in current engine testing is expected to become unavailable.  

The new lubricant specification will have to meet the need of lower CO2 engines, while providing fuel economy benefits and no compromise in engine life or durability. PC-11 should provide improvements in oxidation stability, aeration benefits, shear stability, compatibility with biodiesel blends and protection from scuffing/adhesive wear.  

The Engine Manufacturers Association recommends that the PC-11 category be split into two separate and distinct subcategories associated with fuel efficiency with corresponding performance levels:

  • One that preserves historical heavy-duty oil criteria. This oil will be backward compatible with previous categories for on- and off-highway use. 
  • One that provides fuel-efficiency benefits while maintaining durability. The oil will have limited backward compatibility (OEM, engine, application dependent) and will have better fuel economy compared to current 15W-40 oils.

Stay tuned: Communication on the new category and proper application of the different products will be forthcoming. Shell is working with others in the industry to help define and develop the new engine oil category. MT

 

0113showcasesprayingLubricate Chains With Less Oil And Downtime

According to Spraying Systems, its single-point AccuJet® Electrostatic Lube System can improve chain lubrication while reducing oil consumption and conveyor downtime. Capable of accommodating up to four electrostatic nozzles with an injector pump for each, it provides uniform lubrication of critical areas and eliminates oil mist, thus creating a safer work environment and minimizing cleanup and contamination potential. A dedicated control panel requires no programming, allowing easy installation via user I/O integrated with a PLC-controlled system.

Spraying Systems Co.
Wheaton, IL

For more info, enter 07 at www.MT-freeinfo.com

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Lube System Overcomes A Variety Of Challenges 

Techno-Sommer’s Sharpshooter system addresses a number of lube challenges, including hard-to-reach lubrication points, expensive products that need to be precisely dispensed and the unacceptability of mist lubrication in a plant environment. Working off standard shop air at up to 90 psi, it can place a drop of lubricant at up to 1m away with pinpoint accuracy. A pressurized tank generates internal pressures up to 750 psi. When a pulse is generated, a fixed drop size is dispensed. Up to eight dispensing nozzles ranging in size from 5mm3 to 100mm3 can be attached to one tank. An extension hose of up to 2m in length allows for the dispensing nozzle to be placed around corners and in hard-to-reach spots.

Techno-Sommer
New Hyde Park, NY

For more info, enter 08 at www.MT-freeinfo.com

 

 

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183

9:03 pm
January 17, 2013
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Capacity Assurance Marketplace

0113mplaceirissImpact-Resistant IR Windows Exceed Industry Standards

The IRISS Platinum Series of clear, impact-resistant (from both sides) polymer infrared (IR) windows render traditional crystal IR windows obsolete. Made of Poly-View System™ clear polymer, they were designed to exceed industry standards as the only impact-resistant IR windows featuring electrical inspection capabilities in UV, visual and all IR spectrums. According to the manufacturer, the polymer maintains a fixed, stable transmission using any UV or IR camera and stands up to acids, alkalis, UV, moisture, humidity, vibration and high frequency noise, without degrading like crystal optics. Certified and tested to UL, CSA, IEEE, IP65/NEMA 4, Lloyds of London Type Approval and American Bureau of Shipping, Platinum Series products are available in round and rectangular shapes, with customizable housing materials, gaskets, covers, locking devices, private labeling and color. Custom solutions can be configured to any shape or size.

IRISS, Inc.
Bradenton, FL

For more info, enter 30 at www.MT-freeinfo.com

0113mplacepentairPortable, Heavy-Duty iPad Protection

The Hoffman® tablet enclosure and stand for iPad® devices from Pentair provides industrial-strength shielding and security for iPad 2 and 3 devices in demanding environments. The unit adjusts to four different heights without tools and disassembles for easy portability. Operators can remove the enclosure from the stand and mount it with a low-profile, wall- or table-mount for space-restricted areas.

Pentair Equipment Protection
Anoka, MN

For more info, enter 31 at www.MT-freeinfo.com 

0113mplacesunnenQuick-Read Bore Gauges 

Sunnen PG Bore Gauges feature a mechanical design and speedometer-type scale for quick visual confirmation of inside diameter. They combine high accuracy (±0.000025”/0.0006mm) with a portable design that’s mountable on machining stations, and can be used to examine the entire bore for diameter, taper, barrel, bell mouth, out-of-round and lobing. The speedometer-type scale provides readouts down to 0.000050” (.001 mm) for inspection of machining operations or fast sampling of large lots.

Sunnen Products Co.
St. Louis, MO

For more info, enter 32 at www.MT-freeinfo.com 

Deploy One CMMS For Multiple Sites

According to CyberMetrics, the Asset Grouping feature in its FaciliWorks 8i Enterprise CMMS maintenance management software makes it easier to manage maintenance operations of multiple sites by permitting the partitioning of a single database by department, location, asset type or any other criteria. Users can be limited to one or more groups of site-specific assets, which improves efficiency and record security while still allowing for full record access to managers.

CyberMetrics Corp.
Phoenix, AZ

For more info, enter 33 at www.MT-freeinfo.com

0113mplacesensorexProgrammable Process Fluid Monitor

Sensorex’s CX-3000 Transmitter monitors changes in process fluids, displaying conductivity, resistivity, salinity and temperature. The unit is suited for process control in water, chemical, electronics, food production, environmental and wastewater applications. A push-button interface enables user programming on-site for desired monitoring, with password protection option for added security. A dual-output design with dedicated (0)4 – 20mA output for temperature measurement eliminates the need for a separate temperature transmitter.

Sensorex
Garden Grove, CA

For more info, enter 34 at www.MT-freeinfo.com

Diesel Generators

Generac has refreshed its line of 400/500/600kW diesel industrial-configured generators for single and paralleled emergency and standby solutions. The units now include Perkins® diesel engines for higher efficiency and ease of maintenance, according to the company. The frames and enclosures of these engines have also been standardized to align them with other Generac Industrial Power products.

Generac Power Systems, Inc.
Waukesha, WI

For more info, enter 35 at www.MT-freeinfo.com

Continuous Flex Cable Delivery Program

Tsubaki KabelSchlepp’s continuous flex cable program features no minimum quantities or cutting costs and delivers according to customer requirements. High-quality cable ranges are available in various conductor counts, from 4 through 25. Each cable is produced with an outer PVC or PUR jacket highlighted by a high-flex design and high abrasion resistance. All are designed to operate in the company’s range of dynamic cable and hose carrier systems.

Tsubaki KabelSchlepp
Milwaukee, WI

For more info, enter 36 at www.MT-freeinfo.com

0113mplacearcadShort-Circuit Calculation Software

ARCAD’s Short Circuit Analytic software program performs available fault current calculations in three-phase electric power systems. The program considers electrical parameters of the power supply and the power distribution system, including utility, cables, bus ducts, transformers, generators and motors. It automatically converts the entire system into a unique impedance unit from which the short circuit current at each point is calculated.

ARCAD, Inc.
Etobicoke, ON, Canada
 

For more info, enter 37 at www.MT-freeinfo.com

0113mplacearoAir-Operated Piston Pumps

ARO Fluid Products’ AFX™ line of air-operated piston pumps and systems features air motors in five sizes from 4.25” to 12”. Each includes the brand’s Progressive Exhaust™, a True Link Valve™ and integrated regulator technology used on 2-ball, 4-ball and chop-check pumps. The pumps are well suited for transfer of shear-sensitive, viscous, corrosive and abrasive fluids in a range of applications.

ARO Fluid Products
An Ingersoll Rand Co. Brand
Davidson, NC

For more info, enter 38 at www.MT-freeinfo.com

Battery-Powered Material-Handling Device

The Light Duty CartMover™ from Appleton is a compact, battery-powered material-handling device with a small footprint and weight capacity. It is constructed with an upright configuration and a self-contained, on-board charging system. Built using the same steel frame construction as the company’s Standard Duty model, it features a differential drive system, variable-speed throttle control and programmable speed controller.

Appleton Mfg. Division
Neenah, WI

For more info, enter 39 at www.MT-freeinfo.com

 

 

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405

8:52 pm
January 17, 2013
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Viewpoint: Three Ways For Measuring Continuous Improvement Success

0113viewpointBy Mark Ruby, MBA, Sr. Vice President, Reliability Consulting Group, Life Cycle Engineering (LCE)

Measuring the success of a continuous improvement initiative is critical to the overall success of a project. From a change-management perspective, projects are more likely to be successful when executive sponsors are visible and active. For sponsors to take on an active role, they need to understand the value that initiative is bringing to the organization. Here are three ways to measure success:

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424

7:43 pm
January 16, 2013
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Industry News

 

Wood Group and Siemens form joint venture to create global integrated rotating equipment service provider 

 

Wood Group and Siemens AG (“Siemens”) have entered into an agreement to form a joint venture consisting of the Maintenance and Power Solutions businesses of Wood Group GTS (excluding its Rolls Wood Group, TransCanada Turbines and Sulzer Wood joint ventures)1, and Siemens’ TurboCare business unit (“TurboCare”) which provides aftermarket gas turbine, steam turbine and generator design, repair and manufacturing services. 

 

The venture will be a differentiated, integrated rotating equipment service provider to the power generation, oil & gas and industrial sectors. It will benefit from the complementary strengths of Wood Group and Siemens in rotating equipment aftermarket services. Wood Group has depth and experience in asset operations, maintenance, risk management & life-cycle optimization, and power plant construction services, and has a strong presence in oil & gas and process industries. TurboCare has primarily operated in the power generation segment, offering aftermarket gas turbine, steam turbine and generator design, repair and manufacturing services. The joint venture will have greater capability, market reach and an expanded global footprint. 

The name for the joint venture will be announced prior to completion, which is currently expected in the first quarter of 2014 and is subject to a range of conditions including applicable merger control approvals. 

 

Siemens opens US Valve Positioner Configuration Center

On Oct. 4,, Siemens Process Instrumentation hosted a ribbon cutting ceremony to inaugurate its new U.S. Valve Positioner Configuration Center for the assembly of its Sipart PS2 valve positioners in Spring House, PA. The center, part of a 40,000 Sq. Ft. facility in Spring House, will better support the requirements of the growing U.S. valve market for industries such as power generation, chemical, food and beverage, pharmaceutical and oil and gas.

The Spring House facility is certified to three key management system standards that will better support domestic manufacturing and quality control, including ISO 9001:2008 for Quality Management Systems, ISO 14001:2004 for Environmental Management and OHSA S 18001:2008 for Occupational Health and Safety Management.

An international project team collaborated to ensure the success of this expansion. With this new center, Siemens can configure the Sipart PS2 intelligent valve positioner.

The Sipart PS2 electropneumatic valve positioner is used to control the final control element of pneumatic linear or part-turn actuators. The electropneumatic valve positioner moves the actuator to a valve position corresponding to the setpoint.

Siemens boasts employees with more than 40 years’ experience in Spring House, and is a part of community outreach such as Caring Hands and the Wissahickon Creek Water Project.

For further information about Siemens process instrumentation business, click here.

Generac to Acquire Generator Business from Baldor Electric Company, a Subsidiary of ABB Group

Generac Holdings Inc., a leading designer and manufacturer of generators and other engine powered products, announced today the signing of a purchase agreement with Baldor Electric Company, a wholly-owned subsidiary of ABB Group, to acquire substantially all of the assets of Baldor’s generator products division.

Located in Oshkosh, Wisconsin, Baldor Generators offers a complete line of portable, mobile, standby and prime power generators ranging from 3kW to 2.5MW throughout North America. For almost 50 years, Baldor Generators and its predecessors have served the power generation market with a comprehensive, reliable product offering and flexible operating environment.

“Acquiring Baldor Generators is a great strategic fit for Generac’s business, providing us immediate access to a larger industrial product line to better support the North American and global power generation markets,” said Aaron Jagdfeld, President and Chief Executive Officer of Generac. “By offering additional power solutions up to 2.5MW, this acquisition improves our competitive position in the marketplace by increasing the addressable market that our distribution partners can serve.”

Jagdfeld continued, “Investing in the Baldor Generator business accelerates our organic efforts to increase our share of the commercial and industrial power generation market while also adding significant production and test capacity for future growth. With our enhanced scale and focus, we believe we can execute on the meaningful revenue and cost synergies that we have identified to date.”

Following the close of the transaction, the employees of Baldor Generators will become employees of Generac and the Oshkosh, WI facility will become part of Generac’s manufacturing footprint. Although the Baldor brand name is not included past a transitionary period, Generac will continue to support Baldor Generator’s existing customers and distribution network going forward. The acquisition is expected to close in the fourth quarter of 2013, pending standard closing conditions. The terms of the transaction were not announced.

R.I.P. Ralph Buscarello, Vibration Icon

With heavy hearts Update International Inc. is mourning the passing of Ralph T. Buscarello. Ralph passed away on September 5, 2013. Ralph was instrumental in getting vibration analysis where is it today. This man will be greatly missed in the Machinery Maintenance World. Services will be announced after arrangements have been made.

 

 

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